In today’s era of intelligent and digital manufacturing, vision inspection technology has become a critical enabler for ensuring product quality and enhancing production efficiency. Traditional reliance on manual visual inspection is not only inefficient and susceptible to subjective factors but also falls short in enabling continuous data traceability and analysis. Implementing an advanced vision inspection system facilitates fully automated quality monitoring throughout the production process, significantly reducing escape rates and false calls. Simultaneously, it enables real-time data acquisition and analysis of the production process, providing a scientific basis for quality improvement and process optimization.
With stable, reliable, and repeatable inspection results, enterprises can effectively increase the First Pass Yield, reduce material waste and lower production costs, and establish a systematic quality traceability framework. The OKBOLONG Vision Inspection System is built upon this very value proposition, combining cutting-edge vision technology with deep industry insights to deliver quality solutions that exceed customer expectations.
I. Deep Industry Expertise, Comprehensive Application Coverage
The OKBOLONG Vision Inspection System is not a generic solution; it is born from a profound understanding of specific industries. We possess unparalleled, extensive experience, particularly in the hygiene products sector, achieving comprehensive inspection coverage across product lines such as sanitary napkins, diapers, training pants, mattress pads, and nursing pads.
Core Inspection Capabilities Include:
- Material Defect Detection: Precisely identifies core pad stains, blue sand, foreign objects, etc..
- Structural Integrity Inspection: Ensures wing folds are correct, seals are tight, and tear tape positions are accurate.
- Process and Positioning Inspection: Performs inkjet code verification, ultrasonic weld point inspection, front/back waistband positioning detection.
- Industry-First Technologies: The unique Bottom Film Positioning Vision System can replace traditional photoelectric sensors without modifying the host machine’s program. This saves 5-8 waste pieces per material roll change, directly reducing costs and increasing efficiency for customers. Concurrently, the innovative Dual-Strobe Flash Technology enables simultaneous front-lighting and back-lighting imaging at a single station, overcoming challenges in inspecting complex structures.
II. Flexible Configuration, Dual-Brand Strategy Meets Diverse Needs
To meet the requirements of differently positioned customers, Okobolon offers two main product lines: world-renowned brand systems and our own proprietary brand systems, providing flexible choices.
- Keyence Vision Systems: Renowned for their powerful, high-precision hardware and unique inspection algorithms. They are suitable for applications demanding extreme speed and accuracy. The systems offer high scalability, compatibility with various industrial communication protocols, and can be rapidly integrated into diverse automated production lines.
- Proprietary Brand Vision Systems: Emphasize high flexibility and customization. The code algorithms can be deeply customized based on customer needs, and parameter adjustment is more intuitive and user-friendly. The unique One-Click Reproduction Function quickly pinpoints alarm causes, and the built-in data statistical analysis module accurately exports reports, greatly facilitating subsequent quality traceability and analysis.
III. Technology-Driven, Building a Solid System Foundation
- Diversified Lighting and Imaging Solutions: Offers a wide variety of light source types and lighting methods, compatible with both area scan and line scan cameras, ensuring the clearest image capture in any complex production environment.
- Simplified and Integrated Control Unit: Utilizes self-developed microcontroller-based control units with plug-and-play interfaces, significantly simplifying field installation and wiring, while reducing connection faults and troubleshooting time.
- Powerful Data Statistical Analysis Platform: The system not only performs real-time inspection but also empowers production management. It provides a complete production data dashboard, defective product pie charts/bar graphs, defective image storage and query functions, and supports data filtering by time period with one-click Excel export, offering crucial data support for quality management and process optimization.
